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PSV Reaction Force Calculator

Reaction force on an open relief valve discharge per API 520 Part II para 4.4, with a dynamic load factor for the support design.

When to use this calculator

Use when designing the support for a relief valve that vents to atmosphere. When the valve lifts, the discharge produces a reaction force that arrives almost instantaneously and has to be carried by the tailpipe, the valve body, and the structure. The force has a momentum term and a pressure term, and because it is applied suddenly it is multiplied by a dynamic load factor — a static check on the steady value alone can understate the load by a factor of two.

Required inputs

  • Relieving mass flow W
  • Discharge temperature T and gas molecular weight M, with the specific heat ratio k
  • Discharge pipe outlet area A and static pressure P at the outlet
  • Dynamic load factor

Expected outputs

  • Momentum component of the reaction force
  • Pressure component at the outlet
  • Steady reaction force F
  • Design force after the dynamic load factor

Formula overview

US customary throughout, as above. Convert to SI for the support design after the force is found: 1 lbf = 4.448 N.

API 520 Part II, para 4.4 — open discharge:

  F = (W/366) · √( k·T / ((k+1)·M) )  +  A·P
  F_design = F · DLF

US units as the equation is defined: W in lb/hr, T in °R, A in in²,
P in psig, F in lbf. The first term is momentum, the second is the
pressure acting on the outlet area.

Worked example

Steam relief to atmosphere: W = 5 000 lb/hr, k = 1.3, T = 800 °R,
M = 18, outlet area A = 0.785 in², outlet pressure P = 20 psig,
dynamic load factor 2.0

F_momentum = (5 000/366) × √(1.3 × 800 / (2.3 × 18))
           = 13.66 × √25.1 = 13.66 × 5.01 = 68.5 lbf
F_pressure = 0.785 × 20 = 15.7 lbf
F          = 84.2 lbf  (375 N)
F_design   = 84.2 × 2.0 = 168 lbf  (750 N)

Common mistakes

  • Omitting the dynamic load factor. The valve opens in milliseconds, so the load is a step input on the support. A factor of 2 is the classical bound for a suddenly applied load, and using the steady force alone under-designs the support.
  • Forgetting the moment as well as the force. On an elbowed tailpipe the reaction acts at the outlet, some distance from the valve, so it applies a bending moment to the valve body and the inlet nozzle — which is often the governing check rather than the force itself.
  • Applying open-discharge equations to a closed system. A valve piped into a closed relief header has a different load path; the reaction is reacted internally, and the header's own transient response is the concern instead.

FAQ

PSV
relief valve
reaction force
API 520
open discharge
tailpipe

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