Fire Relief Load Calculator
Fire-case heat input and relief vapour load for a wetted vessel per API 521 para 4.4.13.2.4, with the drainage and firefighting credit.
When to use this calculator
Use to establish the fire relieving case for a vessel — usually the largest relief load a vessel sees, and therefore the one that sizes its relief valve. It computes the heat absorbed by the wetted surface in a pool fire and converts that to a vapour generation rate through the latent heat at relieving conditions. The environment factor F credits insulation, and the constant C credits adequate drainage and firefighting, both of which reduce the load substantially.
Required inputs
- Wetted surface area Aws below the fire elevation
- Whether adequate drainage and firefighting are provided
- Environment factor F for insulation, earth cover, or bare surface
- Latent heat of vaporisation λ at the relieving pressure
Expected outputs
- Absorbed heat input Q
- Vapour generation rate W
- The constants applied, for the relief case record
Formula overview
SI: Aws in m², Q in W, λ in J/kg, W in kg/s. The exponent 0.82 and the C constants are dimensional — they belong to this unit set.
API 521 para 4.4.13.2.4 — wetted-area fire case:
Q = C · F · Aws^0.82 heat absorbed, W
W = Q / λ vapour generated, kg/s
C = 43 200 with adequate drainage and firefighting
C = 70 900 without
F = 1.0 bare; below 1.0 for insulation, credited by its
conductance and its ability to survive the fireWorked example
Vessel with 50 m² of wetted area, bare (F = 1.0), adequate drainage
and firefighting available, λ = 2 000 kJ/kg at relieving pressure
Aws^0.82 = 50^0.82 = 24.7
Q = 43 200 × 1.0 × 24.7 = 1 068 000 W = 1 068 kW
W = 1 068 000 / 2 000 000 = 0.534 kg/s = 1 923 kg/h
Without drainage credit, C rises to 70 900 and the load becomes
3 156 kg/h — 64% more, which can be a whole orifice letter.Common mistakes
- Taking the total vessel surface as the wetted area. Only the surface in contact with liquid, and below the fire elevation — usually 7.6 m above grade — absorbs heat into the liquid. Dry wall above the level heats the vapour instead and is treated separately.
- Claiming an insulation credit that will not survive. The F factor for insulation requires it to stay in place during the fire and remain effective when hosed with water — jacketing, banding, and support have to be specified accordingly, or F reverts to 1.0.
- Using latent heat at normal operating pressure. λ falls as pressure rises and goes to zero at the critical point, so the value must be taken at relieving conditions; near-critical fluids need a different treatment entirely.
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