Live
Piping

External Pressure Collapse Calculator

Critical collapse pressure and allowable external pressure for a pipe or cylinder under vacuum or jacket pressure, per ASME BPVC VIII-1 thinking.

When to use this calculator

Use whenever a line or vessel can see pressure from the outside — a vacuum service, a steam line that draws vacuum on cooldown, a jacketed pipe, or a subsea or buried line with external head. Internal-pressure rules do not apply: failure is elastic buckling rather than yielding, and it depends on the length between stiffeners as much as the wall thickness. The tool evaluates both the intermediate and long-tube regimes and takes the lower critical pressure.

Required inputs

  • Outside diameter Do and wall thickness t
  • Unsupported length L between stiffeners or ends
  • Modulus E and Poisson's ratio ν at temperature
  • Design factor of safety

Expected outputs

  • Critical collapse pressure in the intermediate regime
  • Critical collapse pressure in the long-tube regime
  • Governing critical pressure and the allowable external pressure
  • Hoop stress at collapse

Formula overview

SI: pressures in MPa, Do, t, and L in mm, E in MPa. ν is dimensionless, typically 0.3 for steel.

Intermediate length — collapse depends on L:
  P_cr = 2.6·E·(t/Do)^2.5 / [ L/Do − 0.45·√(t/Do) ]

Long tube — collapse independent of L:
  P_cr = 2·E·(t/Do)³ / (1 − ν²)

  P_allow = min(P_cr) / FS
  σ = P_cr · Do / (2t)

Worked example

20" line under full vacuum, Do = 508 mm, t = 6.35 mm,
L = 6 000 mm between stiffeners, E = 200 000 MPa, ν = 0.3, FS = 3

t/Do = 0.0125,  L/Do = 11.81
P_cr(intermediate) = 2.6 × 200 000 × 0.0125^2.5 / (11.81 − 0.0503)
                   = 9.095 / 11.76 = 0.773 MPa   ← governs
P_cr(long tube)    = 2 × 200 000 × 0.0125³ / 0.91 = 0.859 MPa

P_allow = 0.773 / 3 = 0.258 MPa (2.58 bar)
Full vacuum is 0.101 MPa → acceptable with margin.

Common mistakes

  • Applying internal-pressure thickness rules to an external-pressure case. Collapse is a stability problem, not a strength one — a wall that is comfortable at 20 bar internal can buckle under one atmosphere of vacuum if the unsupported length is long enough.
  • Overlooking how a line gets into vacuum. Steam and vapour lines draw vacuum when they condense on cooldown, and a line can be pulled down by draining or by a closed outlet on a falling-temperature service — none of which appear on the design pressure line of a datasheet.
  • Forgetting that stiffener spacing is the strongest lever. Collapse pressure in the intermediate regime is roughly inversely proportional to L, so adding a stiffening ring is usually far cheaper than going up a schedule.

FAQ

external pressure
vacuum
collapse
buckling
ASME VIII-1

Learn

Related articles